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China HZG Series Direct Heating Rotary Drum Dryer - Suppliers & Factory for Hard Ferrite, Cement, and Metallurgy Applications

Introducing our advanced pre-firing kiln specifically designed for hard ferrite powder, ideal for various industries including cement, metallurgy, and chemical engineering. As a leading China supplier, we ensure quality and efficiency in our kiln systems. This comprehensive equipment features a main kiln along with a reliable transmission device, efficient cooling pipes, a robust fuel system, and an intricate electrical control unit. Additionally, it includes a secondary air inlet device, an exhaust and dust removal system, and a preheating kiln body. Our kilns are equipped with essential functionalities such as over temperature and overload alarms, automatic temperature control, and adjustable oxygen levels within the kiln. Trust our factory for innovative solutions that meet your industrial needs

    Principle

    Waste heat air or heat exchange air enters the rotary dryer and directly exchanges heat and mass with wet sludge in the channel. It is equipped with a special crushing device (specially designed structure) to quickly evaporate the water in the sludge. The smaller sludge particles are discharged from the dryer and collected together with the gas through the outer channel, while the larger sludge particles stay in the dryer for a longer time until drying is completed. Partial exhaust gas is extracted and treated by a deodorizer to meet atmospheric emission standards (or cooled by water foam dust removal) before being discharged into the atmosphere.

    Characteristic
    • To prevent material blockage, a scraper is welded to the drum to form a moving blade, and most of the material is forcibly stirred and sent away by a spiral guide plate, ensuring a smooth feeding process.
    • The drum is designed with different inclinations based on the material's condition to ensure smoother discharge.
    • The machine has a simple structure, reliable operation, easy maintenance, and can achieve continuous large-scale production. It can also comprehensively utilize waste gas operations.
    • Install exhaust gas collection and treatment devices according to different requirements.
    Applications
    • According to the characteristics and status of the sludge drying process, different dispersion and crushing devices are used in sections to greatly improve the drying efficiency.
    • Using special sealing materials to ensure sealing effect and greatly improve service life.
    • The bearing adopts a cooling device to reduce the operating temperature of the bearing and extend its service life.
    • Indirect heating can be used to reduce exhaust air volume and improve heat utilization efficiency.
    • Adopt different sheet cutting forms according to different states of materials to reduce the degree of bonding.
    • Adopt different feeding methods based on material characteristics to prevent blockage of the feed.
    Technical Parameters
    HZG SERIES DIRECT HEATING ROTARY DRUM DRYER
    Drying Condition Primary moisture content % 80
    Final moisture content % 40
    Product temperature ℃ 90
    Inlet air temperature (equipped with furnace) ℃ 500
    Outlet air temperature ℃ 100~130
    Parameters Feeding capacity t/d 50 100 200
    Evaporation amount t/d ~33 ~66 ~132
    Output capacity t/d ~17 ~34 ~68
    Model ø1500x12000 ø2000x16000 ø2800x20000
    Installation power kw/h ~70 ~110 ~200
    Over all size (for reference) mm 24000x3500x5500 34000x4000x6500 44000x5000x8500
    Product Display
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    FAQ
    How does the HZG rotary drum dryer evaporate water from wet sludge?

    The dryer utilizes waste heat or heat exchange air directly in the channel alongside a specialized crushing device. This design rapidly evaporates moisture, allowing smaller dried particles to discharge while larger particles remain until fully processed.

    What mechanisms prevent material blockage during operation?

    To prevent blockages, a scraper is welded to the drum to create a moving blade. Additionally, a spiral guide plate forcibly stirs and moves the material, and feeding methods are customized based on specific material characteristics.

    What are the start and target moisture levels for sludge drying?

    The system is designed to handle sludge with a primary moisture content of 80% and dry it down to a final moisture content of 40%.

    How is exhaust gas managed to meet environmental standards?

    Exhaust gas is collected and processed through a deodorizer or cooled with a water foam dust removal system to ensure it meets atmospheric emission standards before release.

    How is the service life of the dryer bearings extended?

    The bearings are equipped with a cooling device that lowers their operating temperature, thereby reducing wear and extending their operational lifetime.

    What models and capacities are available in the HZG series?

    The series offers models ranging from the ø1500x12000 (with a 50 t/d feeding capacity) up to the ø2800x20000 (with a 200 t/d feeding capacity) to suit different production requirements.