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China WPL Series Horizontal Disc Dryer - Efficient Sludge Drying Technology from Reliable Suppliers & Factory

Introducing our advanced disc drying technology, a highly efficient, reliable, and energy-saving solution for thermal sludge drying, crucial in addressing the sludge siege problem. Our disc dryer comprises a robust cylindrical outer shell and centrally penetrating discs designed for optimal performance. The hollow interior of the disc group allows heat medium to flow, indirectly heating the sludge via the discs. As the sludge moves between the disc and shell, it absorbs heat, resulting in effective water evaporation, The unique design features a disc arrangement that is perpendicular to the hollow axis, which facilitates efficient sludge propulsion and mixing through feather roots. The water vapor generated from the sludge moisture gathers in the dome above the discs and is efficiently extracted from the dryer with a minimal amount of carrier air, As a leading supplier and factory in China, we are dedicated to providing cutting-edge sludge drying solutions tailored to meet your operational needs. Embrace the future of sludge management with our innovative disc drying technology

    Applications
    The dryer is mainly composed of a jacket, a single axis rotor, and a transmission device. The sludge is indirectly heated and dried by heat transfer through the jacket, hollow shaft, and hollow disc welded on the shaft. The disc does not cut the sludge, but instead stirs the sludge through the action of the pushing mixer at the edge of the disc, constantly updating the drying surface to achieve the purpose of drying.
    Features
    The cylindrical body of the dryer is a jacket type structure, and the mixing shaft and disc are hollow with steam circulation, resulting in a very large heating area. The body can be miniaturized and the drying effect is good.
    Due to the use of steam for indirect heating and the installation of a jacket on the outer wall, there is no significant amount of air carrying away heat, resulting in high steam utilization efficiency.
    Steam does not come into contact with sludge, has a low amount of insoluble gas, can be incinerated in the furnace, and has minimal secondary pollution.
    After being crushed and stirred, the sludge becomes uniform particles, which is conducive to further disposal (incineration, land use, building materials, etc.).
    Low rotational speed, no tangential force between the rotor and sludge, resulting in minimal wear, low maintenance, long lifespan, and low power consumption, making it more suitable for domestic sludge.
    Technical Parameters
    WPL series disc dryer
    Model Power/KW Heat transfer area/m² Full capacity/m³ External dimensions L*W*H/mm
    WPL-6 5 6 0.29 3500*800*550
    WPL-10 7.5 10 0.57 4000*900*600
    WPL-18 10 18 0.98 4500*1050*680
    WPL-24 15 24 1.52 4600*1300*810
    WPL-32 15 32 1.97 5500*1300*810
    WPL-45 20 45 3.27 5600*1600*1000
    WPL-60 30 60 4.23 6800*1600*1000
    CWPL series super disc dryer
    Model Power/KW Heat transfer area/m² Full capacity/m³ External dimensions L*W*H/mm
    CWPL-70 15 70 4.5 5200*1900*2700
    CWPL-100 22 100 6 6400*1900*2700
    CWPL-150 45 150 9 6200*2500*3000
    CWPL-190 45 190 11.5 7500*2500*3000
    CWPL-240 55 240 15 9000*2500*3000
    CWPL-270 75 270 17.5 8600*2800*3300
    CWPL-320 75 320 20 10100*2800*3300
    CWPL-350 90 350 26 10100*3000*3650
    CWPL-400 90 400 26 10100*3000*3550
    Product Display
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    Frequently Asked Questions
    What are the main components of the disc dryer?
    The dryer is mainly composed of a jacket, a single axis rotor, and a transmission device designed to work together for efficient heat transfer and sludge drying.
    How is the heat transferred to the sludge?
    The sludge is indirectly heated. The heat transfer occurs through the jacket, the hollow shaft, and the hollow disc welded on the shaft as the steam circulates inside them.
    What makes this disc dryer highly steam efficient?
    Since the dryer utilizes steam for indirect heating and features an outer jacketed wall, there is no significant amount of air flow carrying heat away. This design maximizes steam utilization efficiency.
    Does the drying process cause severe secondary pollution?
    No. Since the steam does not come into direct contact with the sludge, the volume of insoluble gas remains low. This gas can be safely incinerated in the furnace, resulting in minimal secondary pollution.
    Why is this dryer suitable for domestic sludge treatment?
    It operates at a low rotational speed with no tangential force between the rotor and the sludge. This results in minimal wear, low maintenance costs, a long operational lifespan, and low overall power consumption.
    What are the post-drying disposal options for the sludge?
    After the crushing and stirring process, the sludge is reduced to uniform particles. This consistency is highly beneficial for subsequent disposal methods, including incineration, land application, or use in building materials.