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YPG Series Pressure Granulating Spray Dryer - High Efficiency from China Suppliers and Factory

Introducing our advanced drying and granulating set, a state-of-the-art apparatus designed for efficiency and precision. This system effectively performs both drying and granulation processes simultaneously, allowing you to obtain ball granules with specific sizes and ratios tailored to your production needs. By adjusting the pressure and the size of the atomizing hole, our equipment ensures optimal results, The operation of this machine is streamlined and efficient. The raw material liquid is pumped through a high-pressure pump, where it is atomized into fine droplets. These droplets then blend with heated air and fall off, allowing the majority of the powder material to be collected at the discharge outlet at the bottom. Any excess air and fine powder are expertly separated using a cyclone separator, where the waste air is expelled by a draught fan, and the valuable powder is collected at the base of the cyclone, Our drying and granulating set can also be equipped with two stages of dust collectors, ensuring a recoverability ratio exceeding 96%-98%. As a leading factory and supplier in China, we guarantee high-quality equipment designed to enhance your production efficiency. Experience the perfect synergy of innovation and reliability with our cutting-edge technology tailored for your manufacturing needs
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    Product Details

    Description

    The tower body, pipes, separator of the set where will contact with raw material made of Sus304. There is enough layer of heat preservation between inner and outer of tower body, The filled material is fine glass cot on, The tower body is also equipped with observation door ,sight glass, lamp-house and contro l instruments that is controlle dan ddisplayed through electric control panel.

    The heat source of the set may be steam or electric heater,lts feature are convenient in operation, quick in start,compact structure, clean of hot air and soon , Moreover being installed control and regulating device inside electric control cabinet, the inlet temperature can be control ed through step less regulation. The steam, coal fule can be applied to the place where has not electricity. Itcan replace electicheating locally or fully, The factory can prev ide different heating method inacco dance with the practical condition of customer.

    Applications

    GRANULATING THROUGH ATOMIZING DRY
    Chemical industry:
    Organic catalyst, resin, synthetic washing powder, oils, thiamin, intermediate of dyestuff, white carbon black, graphite, ammonium phosphate and so on.
    Foodstuff:
    Amino acid and similar substances, flavoring, protein, starch, dairy products, extractive from coffee, fish powder, extractive from meat and so on.
    Pharmaceutical:
    Chinese traditional medicines, pesticide, antibiotic, medical drinking and so on.
    Ceramics:
    Magnesium oxide, kaolin, all kind of metallic oxide, dolomite and so on.
    Granulating through atomizing:
    All kinds of fertilizer, aluminium oxide, ceramics powder pharmaceutical, heavy metallic super hardness steel, fertilizer, washing powder, Chinese traditional medicines and so on.
    GRANULATING THROUGH ATOMIZING COOLING
    Amino fatty acid, paraffin wax, glycerate, tallow and so on.
    The dryer in the fields of atomizing crystal, concentrate, reaction is used often.

    Features

    01

    The dry speed is fast, the surface area of raw material liquid after atomized will be increased greatly, 95%-98% of moisture can be evaporated at moment, the time of drying needs about ten seconds to several-tens seconds, it is suitable for drying material particularly.

    02

    The finished product is ball granule with uniform size, its fluidity and solubility are good, the purity of product is high and its quality is good.

    03

    Its applied scope is wide. According to the characteristics of raw material, it can use hot air to dry or use cool air to granulate, it has strong adaptability to raw materials.

    04

    Its operation is simple and stable, control is simple and convenient, and easy to realize automatic operation.

    Technical Parameters

    YPG SERIES PRESSURE GRANULATING SPRAY DRYER
    Model 50 100 150 200 300 500 1000
    Water evaporation capacity (kg/h) 50 100 150 200 300 500 1000
    Overall dimension (ØxH) (mm) 1200*8900 1800*11500 2200*13500 2400*15400 2800*15400 3400*18800 4600*22500
    Power (KW) 8.5 14 22 24 30 45 75
    Inlet air temperature (°C) 150~350
    Product water contents (%) less than 5; and 0.5 can be reached
    Material restoration (%) ＞97
    Electric heating (KW) 72 120 180 When the temperature is lower than 200°C, the parameters should be calculated
    When the temperature 0.5+54 0.6+90 0.6+108
    Electrically producing steam (MPa+KW) - - - - - - -

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    Frequently Asked Questions

    What materials are used to construct the tower body and components?
    The tower body, pipes, and separator parts that come into contact with raw materials are constructed of high-quality SUS304 stainless steel. Excellent thermal insulation is provided between the inner and outer layers of the tower using fine glass cotton.
    What heating methods are supported for this spray dryer?
    The system can utilize steam or electric heaters as heat sources. In areas where electricity is scarce, coal fuel or steam can replace electric heating locally or fully, depending on the practical conditions of the customer.
    What are the primary applications of the granulating through atomizing dry process?
    It is widely used in the chemical industry (catalysts, resins, white carbon black), foodstuff (amino acids, protein, starch, coffee extract), pharmaceuticals (traditional Chinese medicines, antibiotics), and ceramics (magnesium oxide, kaolin).
    How fast is the drying speed of the YPG series pressure granulator?
    The drying speed is extremely fast. Once the liquid raw material is atomized, its surface area increases significantly, allowing 95% to 98% of the moisture to evaporate instantly. The entire drying process takes only ten to several-tens of seconds.
    What is the capacity range and power output of the YPG series?
    The water evaporation capacity ranges from 50 kg/h (YPG-50, 8.5 KW power) up to 1000 kg/h (YPG-1000, 75 KW power), accommodating different scales of industrial production.
    What are the characteristics of the finished product?
    The finished product consists of ball-shaped granules with uniform size. It features excellent fluidity and solubility, ensuring high product purity and premium overall quality.